{"id":920208,"date":"2022-01-31T09:36:00","date_gmt":"2022-01-31T08:36:00","guid":{"rendered":"https:\/\/yvy92jnkwq.wpdns.site\/?p=920208"},"modified":"2026-09-18T10:44:43","modified_gmt":"2026-09-18T08:44:43","slug":"suzuyu-shoten-un-modele-technologique-a-suivre","status":"publish","type":"post","link":"https:\/\/www.zatoshredder.com\/fr\/actualites\/suzuyu-shoten-un-modele-technologique-a-suivre\/","title":{"rendered":"Suzuyu Shoten : un mod\u00e8le technologique \u00e0 suivre"},"content":{"rendered":"\n<div class=\"gb-element-f3fd38ea\">\n<div class=\"gb-element-819a23ec\">\n        <div class=\"root-eb-breadcrumb-71tsv breadcrumb-news wp-block-essential-blocks-breadcrumbs\">\n            <div class=\"eb-parent-wrapper eb-parent-eb-breadcrumb-71tsv \">\n                <div aria-label=\"Breadcrumb\" class=\"eb-breadcrumb-wrapper eb-breadcrumb-71tsv\" data-id=\"eb-breadcrumb-71tsv\">\n                    \n                    <div class=\"eb-breadcrumb\"><span class=\"eb-breadcrumb-item\"><a href=\"https:\/\/www.zatoshredder.com\/fr\/\">Home<\/a><\/span><span class=\"eb-breadcrumb-separator\">\/<\/span><\/div>\n                <\/div>\n            <\/div>\n        <\/div><\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-4788b77f\">\n<div class=\"gb-element-8c2012e7\">\n<div class=\"wp-block-columns are-vertically-aligned-bottom is-layout-flex wp-container-core-columns-is-layout-8f761849 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-bottom is-layout-flow wp-block-column-is-layout-flow\"><div class=\"has-link-color data-news wp-elements-28a957bf84ac5648885a913d17e8a2dd wp-block-post-date has-text-color has-col-nero-color\"><time datetime=\"2022-01-31T09:36:00+01:00\">31 janvier 2022<\/time><\/div>\n\n\n<h1 class=\"wp-block-heading\"><strong>Suzuyu Shoten : un mod\u00e8le technologique \u00e0 suivre<\/strong><\/h1>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-bottom is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Zato | Hammer mill: Blue Shark preassembled and tested at our facilities\" width=\"1200\" height=\"675\" src=\"https:\/\/www.youtube.com\/embed\/kRbaTHHbiRo?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-dba9c44e news_seo\">\n<div class=\"gb-element-1c3e2c59\">\n<div class=\"wp-block-group gruppo-no-pd\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignright size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/DEF_1-bis-assemblaggioIMG_20210924_161149.webp\" alt=\"\" class=\"wp-image-919124\"\/><\/figure>\n<\/div>\n\n\n<p class=\"gb-text\">La t\u00e9nacit\u00e9 a toujours \u00e9t\u00e9 une caract\u00e9ristique intrins\u00e8que du peuple japonais, comme en t\u00e9moigne le redressement extr\u00eamement rapide de la pr\u00e9fecture de Miyagi apr\u00e8s le tsunami de 2011.<br>L\u2019industrie du recyclage n\u2019est pas diff\u00e9rente : en 2020, <strong>Mr. Suzuki<\/strong>, le pr\u00e9sident de <strong>Suzuyu Shoten<\/strong>, a entam\u00e9 le processus de renouvellement du parc \u00e0 ferrailles, choisissant Zato comme partenaire.<br>En 2020, nous avons install\u00e9 un <strong>broyeur Blue Devil GF4000 \u00e0 deux arbres <\/strong>\u00e0 Ishinomaki, et l\u2019ann\u00e9e suivante, en aval du broyeur, un<strong> broyeur \u00e0 marteaux Blue Shark 16.13F<\/strong>. Cette combinaison a permis de maximiser le travail de broyage et de s\u00e9paration des d\u00e9chets m\u00e9talliques ferreux et non ferreux.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-883f897a news_seo\">\n<div class=\"gb-element-c7e3df7d\">\n<div class=\"wp-block-group gruppo-no-pd\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignleft size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/DEF_2-assemlaggio-3-IMG_20211012_160846.webp\" alt=\"\" class=\"wp-image-919125\"\/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong><strong><strong><strong>Un objectif ambitieux<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<p class=\"gb-text\">Compte tenu de l\u2019urgence exprim\u00e9e par le client, nous nous sommes fix\u00e9 comme objectif de terminer le montage du broyeur \u00e0 marteaux ZATO Blue Shark, avec le syst\u00e8me d\u2019extraction et la ligne de s\u00e9paration, en 18 jours seulement.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><br>Pour parvenir \u00e0 un r\u00e9sultat aussi ambitieux, nous avons proc\u00e9d\u00e9 \u00e0 un <strong>pr\u00e9montage de l\u2019ensemble du syst\u00e8me<\/strong> directement chez ZATO avant sa mise en service.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><br>L\u2019une des principales caract\u00e9ristiques de tous les produits Zato est la qualit\u00e9 des machines : elles sont test\u00e9es dans notre atelier avant d\u2019\u00eatre exp\u00e9di\u00e9es, afin de minimiser les probl\u00e8mes \u00e9ventuels.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-0dd07234 news_seo\">\n<div class=\"gb-element-e85680a3\">\n<div class=\"wp-block-group gruppo-no-pd\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignright size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/def.webp\" alt=\"\" class=\"wp-image-919126\"\/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong><strong><strong><strong>Pr\u00e9-assemblage \u00e0 Zato<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<p class=\"gb-text\">Afin d\u2019acc\u00e9l\u00e9rer les op\u00e9rations au Japon, nous avons enti\u00e8rement test\u00e9 Blue Shark sur notre site de Prevalle. Nous avons assembl\u00e9 le corps du moulin, les structures de support et les pi\u00e8ces de manutention pour v\u00e9rifier les syst\u00e8mes, puis nous avons test\u00e9 les pi\u00e8ces \u00e9lectriques et hydrauliques.<br>Le travail effectu\u00e9 \u00e0 l\u2019avance au si\u00e8ge a permis \u00e0 nos superviseurs de coordonner l\u2019\u00e9quipe japonaise de mani\u00e8re pr\u00e9cise et s\u00fbre pendant la phase de montage sur le site. Le calendrier initial des travaux a \u00e9t\u00e9 respect\u00e9, et l\u2019installation et la mise en service de l\u2019ensemble du syst\u00e8me se sont d\u00e9roul\u00e9es en un temps record.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-d0f80be3 news_seo\">\n<div class=\"gb-element-af411f2c\">\n<div class=\"wp-block-group gruppo-no-pd\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignleft size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/DEF_4_IMG_20211009_105615.jpg\" alt=\"\" class=\"wp-image-919127\"\/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong><strong><strong><strong>Montage sur site<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<p class=\"gb-text\">Les travaux d\u2019assemblage de l\u2019usine \u00e0 Suzuyu ont \u00e9t\u00e9 r\u00e9alis\u00e9s en trois \u00e9tapes :<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Montage du broyeur ZATO Blue Shark ;<\/li>\n\n\n\n<li>Montage de la ligne de s\u00e9paration en aval du broyeur comprenant : 5 bandes transporteuses, 1 surbande, 1 tambour magn\u00e9tique TMR, 1 tambour magn\u00e9tique PDM;<\/li>\n\n\n\n<li>Ensemble de l\u2019\u00e9purateur : syst\u00e8me d\u2019aspiration et d\u00e9poussi\u00e9rage ult\u00e9rieur via une cuve de dragage des boues.<\/li>\n<\/ol>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-53257c1c news_seo\">\n<div class=\"gb-element-107184e7\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignright size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/DEF_5-prima-ragnata-IMG_20211113_112110.png\" alt=\"\" class=\"wp-image-919128\"\/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong><strong><strong><strong>Le parcours de traitement de l\u2019ensemble de l\u2019usine<\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<p class=\"gb-text\">L\u2019usine de Suzuyu est <strong>un mod\u00e8le en mati\u00e8re de technologies de r\u00e9duction et de s\u00e9paration de la ferraille.<\/strong><br><br><strong>Les d\u00e9chets<\/strong> (dans ce cas pr\u00e9cis, des d\u00e9chets m\u00e9nagers et industriels l\u00e9gers) sont trait\u00e9s par un broyeur <strong>Blue Devil GF 4000<\/strong> \u00e0 deux arbres, qui augmente leur densit\u00e9 et, surtout, ouvre les r\u00e9cipients sous pression ferm\u00e9s potentiellement dangereux d\u2019une mani\u00e8re contr\u00f4l\u00e9e et s\u00fbre.<br><br>Une fois que la ferraille a \u00e9t\u00e9 pr\u00e9trait\u00e9e au moyen d\u2019une araign\u00e9e, la tr\u00e9mie du broyeur \u00e0 marteaux Blue Shark est aliment\u00e9e. Cette machine est capable de <strong>g\u00e9rer le flux de mat\u00e9riaux entrants sans l\u2019intervention d\u2019un op\u00e9rateur<\/strong>: les performances de broyage sont maintenues constantes et optimales, gr\u00e2ce \u00e0 un syst\u00e8me de r\u00e9troaction en temps r\u00e9el entre le courant absorb\u00e9 par le moteur principal et le poussoir qui alimente le broyeur.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-dff52866 news_seo\">\n<div class=\"gb-element-3cc93d0d\">\n<div class=\"wp-block-group gruppo-no-pd\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignleft size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/DEF_6-linea-separazione-in-funzione-IMG_20211108_132844.png\" alt=\"\" class=\"wp-image-919129\"\/><\/figure>\n<\/div>\n\n\n<p class=\"gb-text\">Le mat\u00e9riau trait\u00e9 (environ 25 t\/h de mat\u00e9riau d\u2019une densit\u00e9 de 1,2 t\/m3) est ensuite transport\u00e9 vers un syst\u00e8me de nettoyage compos\u00e9 de deux tambours \u00e9lectromagn\u00e9tiques. <br>Le premier tambour sert \u00e0 nettoyer le fer et \u00e0 le s\u00e9parer des impuret\u00e9s non ferreuses, le second tambour sert \u00e0 r\u00e9duire la teneur en cuivre des moteurs \u00e9lectriques et des boulettes de viande.<br><br>La <strong>combinaison Blue Devil &amp; Blue Shark est strat\u00e9gique<\/strong>, car elle permet d\u2019atteindre des normes de productivit\u00e9 \u00e9lev\u00e9es \u00e0 un co\u00fbt d\u2019exploitation tr\u00e8s faible. Le mat\u00e9riau pr\u00e9trait\u00e9 dans le broyeur devient tr\u00e8s facile \u00e0 broyer, ce qui r\u00e9duit l\u2019<strong>usure du broyeur et diminue les co\u00fbts \u00e9nerg\u00e9tiques<\/strong>.<br><br>La ligne de s\u00e9paration en ligne en aval permet de <strong>valoriser tous les types de d\u00e9chets<\/strong>, ferreux et non ferreux, et de <strong>minimiser les d\u00e9chets du processus, conform\u00e9ment aux exigences les plus strictes de l\u2019\u00e9conomie circulaire<\/strong>.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"gb-element-ad13a482 news_seo\">\n<div class=\"gb-element-d6bcf767\">\n<div class=\"wp-block-group gruppo-no-pd\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\"><div class=\"wp-block-image\">\n<figure class=\"alignright size-full\"><img decoding=\"async\" src=\"https:\/\/www.zatoshredder.com\/wp-content\/uploads\/2022\/01\/DEF_7-avvio-4-IMG_20211113_110011.png\" alt=\"\" class=\"wp-image-919130\"\/><\/figure>\n<\/div>\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\"><strong><strong><strong><strong><strong>La durabilit\u00e9 et l\u2019innovation au c\u0153ur<\/strong><\/strong><\/strong><\/strong><\/strong><\/h2>\n\n\n\n<p class=\"gb-text\">Nous sommes tr\u00e8s fiers d\u2019avoir contribu\u00e9 \u00e0 cette r\u00e9alisation et d\u2019avoir jet\u00e9 les bases, avec Suzuyu Shoten, d\u2019une nouvelle installation de recyclage ultramoderne. Nous participons au plus grand changement technologique en cours dans l\u2019industrie sid\u00e9rurgique mondiale : l\u2019acier vert.<br><br>Zato a toujours cherch\u00e9 \u00e0 am\u00e9liorer en permanence l\u2019efficacit\u00e9 et la technologie de ses syst\u00e8mes et est pr\u00eate \u00e0 s\u2019attaquer \u00e0 des questions nouvelles et avanc\u00e9es telles que l\u2019intelligence artificielle et la maintenance pr\u00e9dictive.<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Suzuyu Shoten : un mod\u00e8le technologique \u00e0 suivre La t\u00e9nacit\u00e9 a toujours \u00e9t\u00e9 une caract\u00e9ristique intrins\u00e8que du peuple japonais, comme en t\u00e9moigne le redressement extr\u00eamement rapide de la pr\u00e9fecture de Miyagi apr\u00e8s le tsunami de 2011.L\u2019industrie du recyclage n\u2019est pas diff\u00e9rente : en 2020, Mr. Suzuki, le pr\u00e9sident de Suzuyu Shoten, a entam\u00e9 le processus &#8230; <\/p>\n<p class=\"read-more-container\"><a title=\"Suzuyu Shoten : un mod\u00e8le technologique \u00e0 suivre\" class=\"read-more button\" href=\"https:\/\/www.zatoshredder.com\/fr\/actualites\/suzuyu-shoten-un-modele-technologique-a-suivre\/#more-920208\" aria-label=\"En savoir plus sur Suzuyu Shoten : un mod\u00e8le technologique \u00e0 suivre\">Lire plus<\/a><\/p>\n","protected":false},"author":1,"featured_media":920209,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_eb_attr":"","_eb_data_table":"","footnotes":""},"categories":[53],"tags":[],"class_list":["post-920208","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-actualites","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-25","no-featured-image-padding"],"acf":[],"publishpress_future_action":{"enabled":false,"date":"2026-09-29 07:51:18","action":"change-status","newStatus":"draft","terms":[],"taxonomy":"category","extraData":[]},"publishpress_future_workflow_manual_trigger":{"enabledWorkflows":[]},"_links":{"self":[{"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/posts\/920208","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/comments?post=920208"}],"version-history":[{"count":1,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/posts\/920208\/revisions"}],"predecessor-version":[{"id":920217,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/posts\/920208\/revisions\/920217"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/media\/920209"}],"wp:attachment":[{"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/media?parent=920208"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/categories?post=920208"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.zatoshredder.com\/fr\/wp-json\/wp\/v2\/tags?post=920208"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}