Twin shaft industrial shredder
Blue Devil
The Blue Devil industrial shredder, constructed from high-strength steel, stands as the strongest twin-shaft shredder in its class. Its low shaft speed enables high shredding torques, allowing it to handle particularly challenging materials with unmatched performance.
Designed to minimize dust and noise emissions, the Blue Devil produces limited fines and protects the subsidiary hammer mill from explosions and unshredable materials, increasing both the reliability and efficiency of the hammer mill and, most importantly, the safety of operators.
Zato guarantes maximum quality and can commission a Blue Devil within a week, all without the need for expensive civil works or foundations.
General features
- Constructed of high-strength steel
- Strongest double shaft shredder in its class
- Low shaft speed for high shredding torques
- Minimizes dust and noise emission
- Eliminates explosions and prevents unshredables from entering the hammer mill, there by reducing down times and consumable costs.
- Protects the hammer mill, operators and the public from explosions.
- Highest quality guaranteed
- Machine commissioning in 1 week
- Without the need for civil works or other auxiliary structures
Description
The PLC in our industrial shredders seamlessly integrates innovation and automation. It automatically adjusts shaft speed based on the resistance encountered during shredding.
When it detects critical conditions, such as an overload or the introduction of un-shredable material, it can instantly slow or reverse the shaft rotation to prevent damage to the blades and shaft.
Additionally, the PLC monitors key performance indicators (KPIs) and tracks alarms and shutdowns caused by overloads. This system combines efficient components with smart technology solutions, ensuring low operating costs and exceptional performance.
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Blue Devil: innovation and remote assistance
The PLC features a responsive 10-inch high-definition touchscreen, enabling direct data uploads and storage on Zato’s service portal. The Blue Devil incorporates cutting-edge digital technologies, such as Augmented Reality (AR) and Industry 4.0, allowing our technicians to assist with plant operations, installations, maintenance, and scheduled checks remotely. Customer service requests are handled promptly, minimizing downtime.
Our extensive experience is backed by a global network of installed machines and a dedicated, professional service team capable of identifying effective, cost-efficient solutions. The strategic presence of spare parts worldwide further enhances our support.
Key Features:
- Innovative, automated PLC for our industrial shredders
- Automatic management of shaft shifting and speed adjustments based on resistance during shredding
- Automatic detection of critical situations, such as overloads or un-shredable materials
- Immediate preventive measures to avoid damage to the shaft or blades
- Tracking of performance variables (KPIs) and monitoring of alarms and shutdowns due to overloads
- Efficient components and smart technology solutions for low operating costs and superior performance